Maintenance KPI Guide: 15 Essential Maintenance KPIs Every Industrial Facility Should Track
You can’t improve what you don’t measure. Many maintenance departments work hard every day,...
Automatically reserve, consume, and restock parts directly from maintenance tasks, ensuring you never suffer from unplanned downtime because a critical spare part is out of stock.
Chasing paper logs, manual checklists, and scattered spreadsheets leads to operational chaos.
Work requests raised verbally or over WhatsApp get forgotten. Technicians don't receive clear details, leading to missed assignments and delayed repairs.
Without a systematic warning trigger, equipment runs until failure. A minor pump leak turns into a full plant outage costing thousands of dollars per hour.
Schedules live inside binders or engineer notebooks. PM tasks get deferred or skipped because nobody is reminded, leading to accelerated asset wear and tear.
Daily round logs and safety checklists are filled out by hand. Binders stack up in offices, making it impossible to audit compliance or track parameter trends.
When an asset acts up, there is no log showing past failures, spare parts used, or who fixed it last. Technicians start from scratch every time, repeating mistakes.
Calculating MTTR (Mean Time to Repair) or MTBF (Mean Time Between Failures) requires days of spreadsheet consolidation. Management flies blind without real-time metrics.
A seamless, connected lifecycle that digitizes maintenance from request to analytical reports.
Operators spot an issue on the plant floor (e.g., turbine vibration, pump leak, boiler valve anomaly) and log it instantly in Wrysto. Alternatively, Wrysto's calendar scheduler triggers a recurring preventive maintenance (PM) request.
Wrysto unites operators, engineers, and plant leadership into a single digital operating system for maintenance and plant operations.
ISO 14224:2016-compliant 5-level asset hierarchies with dynamic QR tags, tech specs, and lifetime histories.
Time-based, running-hours, or dual 'whichever comes first' automated schedules with digital check sheets.
Capture operator work requests, dispatch breakdown tickets, assign crew shifts, and log technician hours live.
Enforce digital Permit to Work (Hot Work, Confined Space) and Lockout/Tagout isolation clearances.
Stock bins, min/max reorder triggers, and automatic spare part deduction directly linked to work orders.
Dynamic calculation of MTBF, MTTR, MTBR, plant availability %, and maintenance cost rollups per asset.
Track liquid fuel tank stock levels, consumption rates, reconciliation logs, and plant utility steam/power lines.
Extend into procurement, outside vendor WOs, maintenance cost accounting, and workforce shift planning.
Spare parts don't just sit in inventory—they power maintenance. Every work order automatically reserves, consumes, and records spare parts and consumables while updating inventory and maintenance costs in real time.
Wrysto helps industrial teams optimize workflows and cut costs from day one.
Trigger preventive checks before machines fail. Resolve issues faster with dynamic dispatch and immediate technical details.
Track the exact lifecycle and history of every asset. Perform calibration checks on time to prevent long-term wear.
Technicians spend less time filling out paper forms and chasing managers for approvals, and more time maintaining assets.
Store checklists, permit forms, standard operating procedures, and safety signatures securely in the cloud.
View active work orders, outstanding critical tasks, and shift logs live as they are updated from the plant floor.
Know exactly where budget is spent, which assets are repeat offenders, and what parts need restocking.
How Wrysto stacks up against traditional heavy-industry legacy ERP software like IBM Maximo and SAP PM, as well as how a modern cloud-based CMMS vs on-premise CMMS comparison highlights Wrysto's ease of deployment.
Hear from the engineers and managers keeping critical grids running with Wrysto.
"Before Wrysto, we managed work permits on physical clipboards. If an outage happened, tracking compliance was a nightmare. Now, our entire mechanical and electrical checklist flows digitally in real time. Our compliance rate has hit 100%."
Explore industry blueprints, maintenance compliance checklists, and plant operations guides.
Reliability guides, checklists, and blueprints for Industrial Digital Transformation operations.
Reliability guides, checklists, and blueprints for Preventive Maintanence System operations.
Reliability guides, checklists, and blueprints for Maintanence Management operations.
Reliability guides, checklists, and blueprints for Power Genaration operations.
You can’t improve what you don’t measure. Many maintenance departments work hard every day,...
Every maintenance department depends on one critical process—executing maintenance work efficiently. Whether it’s replacing...
Preventive Maintenance Software: The Complete Guide Unexpected equipment failures are among the most expensive...
Ditch the spreadsheets and binders. Get a personalized, 1-on-1 walkthrough of Wrysto built for your facility's exact modules and layout.