Complete Industrial Maintenance Feature Directory
Explore the comprehensive suite of tools Wrysto provides to digitize preventive maintenance, enforce safety clearances, track spare parts, and eliminate downtime.
ISO 14224 Asset Registry
Map complex industrial plants using standardized 5-level parent-child hierarchies (Plant → Area → System → Equipment → Component/Part).
Dynamic QR Code Tagging
Generate and print QR code asset tags. Technicians scan on-site with mobile devices to instantly access specifications, logs, and PM routines.
Equipment Technical Vault
Attach digital user manuals, wiring diagrams, P&IDs, calibration records, and OEM warranty cards directly to each asset record.
Lifetime Failure History
Maintain an unalterable, chronological log of all historical defects, repair costs, downtime incidents, and replacement parts per machine.
Time-Based PM Scheduling
Schedule automated routine maintenance triggers based on calendar intervals: daily, weekly, monthly, quarterly, or annual rhythms.
Running-Hours Meter PM
Trigger maintenance tasks automatically when operating hours or production cycle counters hit defined operational thresholds.
Dual Condition Trigger ("Whichever First")
Enforce preventive service when elapsed calendar time OR running hours threshold is reached, ensuring zero missed service intervals.
Digital PM Checklists & Forms
Enforce standard step-by-step procedures with mandatory numeric sensor inputs, pass/fail validations, and photo proof upon completion.
Maintenance Visual Calendar
Interactive monthly and weekly drag-and-drop calendars to schedule and optimize technician workload across plant shifts.
PM Compliance & Backlog Tracking
Monitor on-time PM execution rates, overdue maintenance tasks, and calculate plant PM compliance curves automatically.
Operator Work Requests
Allow shift operators to instantly log defect notifications from the plant floor, complete with fault description and priority ranking.
Breakdown & Emergency Dispatch
Rapidly dispatch corrective maintenance tickets to mechanical/electrical crews with live status updates and WhatsApp alerts.
Technician Labor Hour Logging
Track technician job start/pause/complete timestamps and calculate real wrench-time and labor cost allocations per work order.
Shift Handover Operations Log
Generate digital handover logs summarizing active work orders, outstanding critical defects, boiler/turbine status, and remarks.
Digital Permit to Work (PTW)
Enforce digital multi-tier authorization workflows for Hot Work, Confined Space Entry, Working at Height, and High Voltage tasks.
Lockout / Tagout (LOTO) Workflows
Digitally verify physical electrical/fluid isolations and lock applications before work orders can proceed to the execution phase.
Immutable Audit Logs
Cryptographically timestamp every creation, modification, safety sign-off, and ticket closure for ISO compliance and regulatory audits.
Asset-Linked Spares (BOM)
Link mechanical seals, bearings, filters, and valves directly to their parent equipment bill of materials for instant lookup.
Work Order Spares Auto-Deduction
Directly consume spare parts inside work orders, instantly updating warehouse stock levels and calculating accurate job costs.
Min/Max Stock Reorder Triggers
Set minimum buffer thresholds and lead times. Automatic alerts notify storekeepers and purchasing before critical parts stock out.
Internal Purchase Requisitions
Create and approve digital parts requisitions, routing approval permissions automatically from supervisors to plant managers.
MTBF & MTTR Reliability Graphs
Automatically compute Mean Time Between Failures (MTBF), Mean Time to Repair (MTTR), and Mean Time Between Replacements (MTBR).
Plant Availability & Downtime Rollups
Quantify total machine availability percentage, scheduled maintenance vs. unplanned breakdown hours, and revenue impact.
Maintenance Cost Accounting
Calculate total maintenance spend broken down by labor, spare parts consumed, outside contractors, and equipment cost centers.
Liquid Fuel Tank Telemetry
Track live fuel tank levels, daily consumption burn-rates, delivery receipts, and fuel-to-megawatt thermal efficiency curves.
Outside Vendor Work Orders
Manage third-party contractor service agreements, dispatch specialized external work orders, and log contractor invoices.
Cross-Department Approval Workflows
Build customized multi-step authorization workflows spanning Maintenance, Safety, Operations, Stores, and Finance.
Offline PWA Mobile App
Allow field technicians to record meter readings, complete inspection check sheets, and scan QR tags even in weak-network plant zones.
Multi-Channel Alert Dispatch
Push immediate notifications via SMS, WhatsApp, and Email when high-priority alarms, safety permits, or breakdowns occur.
Role-Based Access Control (RBAC)
Configure granular viewing and editing permissions for Plant Directors, Maintenance Managers, Engineers, Technicians, and Auditors.
No matching capabilities found.
Try searching for keywords like "LOTO", "PM", "Hierarchy", "Spares", or "Fuel".